Rising Film Evaporator Manufacturers, Suppliers, & Exporters in India

Rising Film Evaporator Manufacturers in India| Concept Process Equipments

Concept Process Equipment, a one of the prominent rising film evaporator manufacturers, suppliers and exporters in India, are offering the rising film evaporators which is the new technological evaporator that is used to concentrate liquids and commonly applied on heat-sensitive materials.

These are majorly used in applications such as chemical, food and pharmaceutical industries where it can easily removes water content through a thin film that rises up into heated tubes. The new connected sensors and software helps to give more accurate output. Let’s delve into our different types of rising film evaporator, its benefits and applications one by one!

Types of our Rising Film Evaporator Manufacturers in India

As former rising film evaporator’s manufacturers in India, our all types of evaporators are made with strong quality of materials and highly useful in various applications. Here we have listed down some types such as:

Automatic Rising Film Evaporator: This type of Rising Film Evaporator comes with automatic control systems that take care of regulating the flow, temperature, and pressure inside the unit. It uses sensors and control systems that adjust everything in real-time, so there’s no need for manual input. By looking at past performance and current conditions, the system makes adjustments on its own to keep things running smoothly and efficiently, ensuring that the product quality remains consistent.

Stainless Steel Rising Film Evaporator: Stainless Steel Rising Film Evaporators are built using strong, high-quality stainless steel, usually grades 304 or 316, which makes them resistant to rust, high heat, and wear. These evaporators are mainly used in industries where strength and cleanliness are important, like food production and pharmaceuticals. Recent improvements in stainless steel have made them even more resistant to harsh chemicals, making them perfect for handling tough substances like acids, brines, and other corrosive materials.
Standard Rising Film Evaporator: A Standard Rising Film Evaporator (RFE) is a traditional evaporator with vertical tubes. The liquid is fed into the bottom of the tubes and heated from the outside, causing it to form a thin film that rises as it heats up. As the film moves upward, the liquid turns into vapor, which is then separated from the remaining liquid. Today’s RFEs are equipped with better pressure and temperature controls, which help keep everything running at the right conditions for efficient evaporation.
Multi-Effect Rising Film Evaporator: In a Multi-Effect Evaporator, several evaporators are linked together, with the vapor from one stage being used to heat the next, making the process more efficient. Vacuum-Assisted Multi-Effect Evaporators use a vacuum to lower the boiling point, so they can operate at lower temperatures. This reduces energy use and helps keep the product quality intact. The modular design makes it easy to add or adjust parts of the system, so it can be used in many different industries, from food to pharmaceuticals.

Technical Specifications

For more technical information about our rising film evaporator, we have mentioned below a technical sheet such as:

Parameter	Automatic Rising Film Evaporator	Stainless Steel Rising Film Evaporator	Standard Rising Film Evaporator	Multi-Effect Rising Film Evaporator
Material	Stainless Steel, with automation for precise control.	Stainless Steel (SS 304, 316) for resistance to corrosive media.	Carbon Steel or Stainless Steel, depending on application.	Stainless Steel, sometimes with titanium in advanced stages.
Evaporator Tube Diameter	25 - 100 mm	25 - 100 mm	25 - 80 mm	25 - 100 mm
Heat Transfer Surface Area (m²)	5 - 150 m²	5 - 200 m²	2 - 100 m²	30 - 400 m²
Capacity	500 - 10,000 L/h (up to 20,000 L/h for larger systems)	500 - 20,000 L/h	100 - 5,000 L/h	1,000 - 50,000 L/h
Temperature Range	30°C - 180°C	40°C - 160°C	30°C - 160°C	40°C - 180°C (per stage)
Pressure Range	1 - 3 bar (depending on feed and system)	0.5 - 2 bar	1 - 2 bar	0.5 - 3 bar (varies by effect stage)
Evaporation Efficiency	> 80% (optimized due to automation and control)	70% - 80% (good efficiency for standard setups)	60% - 70% (lower due to manual control)	> 85% (due to heat recovery in multiple effects)
Energy Consumption (kWh/t)	50 - 200 kWh/t	100 - 250 kWh/t	150 - 250 kWh/t	50 - 100 kWh/t
Heat Transfer Coefficient (W/m²•K)	250 - 500 W/m²•K	150 - 400 W/m²•K	150 - 300 W/m²•K	250 - 600 W/m²•K
Tube Length (m)	3 - 12 m	3 - 12 m	2 - 6 m	3 - 12 m

Some unique features and benefits of our Rising Film Evaporator suppliers in India

The one of the best rising film evaporator suppliers in India, these all evaporator are made with best raw materials and new technical updates and give various benefits such as:

Higher Throughout and Capacity: Recent improvements in materials and design have made evaporators more capable of handling higher flow rates. This means they can process more at once, which helps eliminate the need for bigger systems in high-volume operations.
Sustainability-Focused Enhancements: Modern RFEs are designed with sustainability in mind, aiming to reduce carbon footprints by using energy more efficiently, cutting down on waste, and making it easier to use renewable energy sources during the evaporation process.
Improved Thermal Management: Advanced heat exchangers and better fluid flow design help RFEs manage heat more effectively, which reduces energy use and makes the system work more efficiently.
Smart Sensors and IoT Integration: IoT sensors and cloud-based analytics enable real-time monitoring and help predict when maintenance is needed, making the system more reliable and reducing unexpected downtime.

Applications of our Rising Film Evaporator exporters in India

As leading rising film evaporators exporters in India, these all evaporators are highly used in various kinds of industries such as:

Concentration of Food Products: These are used for evaporating water from fruit juices, milk, and other liquid foods while preserving quality.
Chemical Processing: These are ideal for concentrating chemicals, solvents, and acids in the chemical industry.
Pharmaceuticals: It can be applied in the concentration of active ingredients and formulation in pharmaceutical products.
Sugar Industry: Concentrates sugar syrup by removing excess water, helping in crystallization.
Wastewater Treatment: Our rising film evaporators help in the concentration of wastewater streams, reducing volume for disposal or reuse.
Desalination: It can be used in evaporative processes for producing fresh water from seawater or brine solutions.
Petrochemicals: These are highly used in the concentration of hydrocarbons and other petrochemical products.
Distillation: Assists in separating and concentrating volatile components in various industrial processes.

Being the best rising film evaporator manufactures, suppliers and exporters in India, we as Concept Process Equipment are providing the new technological evaporators that can be used for handling heat sensitive materials and higher form of chemicals for purifying and separating purpose. We have used new technological updates in these evaporators for improving performance and productivity. For more information, contact us today!