Agitated Thin Film Dryer
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Top Agitated Thin Film Dryer Manufacturers In India, Suppliers & Exporters in India

Concept Process Equipments, a prominent agitated thin film dryer manufacturers, suppliers, exporters in India. We are offering agitated thin film dryer which is generally used in chemical, pharmaceutical and powder or granular making industries due to its continuous drying process that uses a heated surface to spread a liquid slurry into a thin film and later the rotating blades allows for rapid evaporation.

Agitated Thin Film Dryer

This simple design has a cylindrical body with an agitator and a heated surface. The material spreads into a thin layer on the surface, where heat transfer and evaporation happen. Modern ATFDs now come with smart controls that monitor things like temperature, pressure, and moisture in real time, ensuring the process runs efficiently. They also include systems to reuse waste heat, saving energy and reducing costs while making the process more environmentally friendly.

These dryers are widely used in industries like pharmaceuticals, chemicals, and food processing, where precise drying is essential. The high-speed agitator ensures uniform distribution of the material, preventing overheating or degradation of heat-sensitive products. Additionally, ATFDs can handle a variety of feed materials, from solutions to slurries, making them highly versatile for different industrial applications.

Features and Benefits of agitated thin film dryer

  • Agitation Mechanism: Rotating blades inside the machine keep the material moving, making sure it dries evenly and doesn’t form clumps or crusts. This constant stirring helps every part of the material get exposed to the drying surface, which speeds up the process. It also helps prevent hot spots, ensuring the heat is spread evenly and avoiding any issues with quality or wasted energy.
  • Reduced Thermal Degradation: ATFDs use a vacuum and lower drying temperatures to avoid overheating, which helps protect the quality of heat-sensitive materials like medicines and food. This way, the product stays in good condition, with its important properties, flavor, and texture intact.
  • Environmental and Waste Treatment: ATFDs are now being used more in environmental work to dry sludge from cities or factories. The vacuum process helps safely get rid of harmful chemicals. In some industries, they’re also used to dry waste materials, turning them into useful by-products that can be processed or reused.

Applications of agitated thin film dryer exporters in India

  • Pharmaceuticals: These are used for drying heat-sensitive drugs and active ingredients under controlled conditions.
  • Chemical Industry: Employed for drying chemicals, and by-products while maintaining product quality.
  • Food Processing: Our agitated thin film dryers are also used for drying of food ingredients, flavors, and extracts, especially in the case of heat-sensitive products.
  • Waste Treatment: Efficient drying of industrial waste, particularly sludge, while reducing moisture content.
  • Biotechnology: These are used for drying biological products like enzymes, cultures, and fermentation broths.
  • Polymers: It can be also used for drying of polymeric materials and resins, preserving the integrity of materials.

FAQs on Agitated Thin Film Dryer

An ATFD works by spreading a liquid slurry or solution into a thin film over a heated surface. The rotating agitator blades continuously stir the material, allowing for efficient heat transfer and rapid evaporation of moisture, resulting in a dry product.

ATFDs offer continuous drying, uniform heat distribution, reduced thermal degradation, and energy efficiency. They are ideal for drying heat-sensitive materials and can handle a wide range of feed materials.

Industries such as pharmaceuticals, chemicals, food processing, biotechnology, waste treatment, and polymers use ATFDs for efficient drying applications.

Yes, we provide customized ATFD solutions tailored to specific industry requirements, including size, material selection, and automation features.

Being the best agitated thin film dryer manufacturers, suppliers, exporters in India, we as Concept Process Equipments are providing the best and new technological agitated thin film dryers which can use in multiple industries due to its smooth working mechanism and higher output. It also comes in compact size and able to use in small scale industries also. Contact us today for more information!