Agitated Thin Film Dryer Manufacturers, Suppliers & Exporters in India

Agitated Thin Film Dryer Manufacturers in India| Concept Process Equipments

Concept Process Equipments, a prominent agitated thin film dryer manufacturers, suppliers, exporters in India. We are offering the newly updated agitated thin film dryer which is generally used in chemical, pharmaceutical and powder or granular making industries due to its continuous drying process that uses a heated surface to spread a liquid slurry into a thin film and later the rotating blades allows for rapid evaporation.

This dryer helps for reducing the thermal degradation and gives rapid drying time. The new technological updates help for boosting the performance and productivity. Let’s delve into the various kinds of types which we offers, its benefits and applications one by one!

Types of our ATFD Manufacturers in India:

As a former agitated thin film dryer manufacturers in India, we are presenting various kinds of types that gives higher performance in every industry. Here we have listed down some types such as:

SS Agitated Thin Film Dryer: The SS Agitated Thin Film Dryer is made entirely of stainless steel, including the drying chamber and its internal parts. This makes it durable, resistant to corrosion, and easy to clean and these are perfect for industries that need strict hygiene and product purity. Special nano-coatings on the surfaces prevent material from sticking and improve heat transfer for better performance.
Automatic Agitated Thin Film Dryer: An Automatic Agitated Thin Film Dryer is designed with a fully automated system that carefully controls the drying process, managing temperature, pressure, moisture levels, and agitation speed. It uses sensors and smart controls to monitor everything in real time and make adjustments as needed, so the process runs smoothly with little manual effort. Modern features allow it to learn from past data to fine-tune operations, saving energy and delivering consistent results every time.
Semi-Automatic Agitated Thin Film Dryer: A Semi-Automatic Agitated Thin Film Dryer blends automated features with manual operation. It automatically controls things like temperature and pressure but still needs the operator to set initial parameters, keep an eye on the system, and make adjustments as needed. This balance allows for both efficiency and flexibility. Newer models are equipped with easy-to-use touchscreens and digital displays, making it simple for operators to monitor and control the process.
Conventional Agitated Thin Film Dryer: This simple design has a cylindrical body with an agitator and a heated surface. The material spreads into a thin layer on the surface, where heat transfer and evaporation happen. Modern ATFDs now come with smart controls that monitor things like temperature, pressure, and moisture in real time, ensuring the process runs efficiently. They also include systems to reuse waste heat, saving energy and reducing costs while making the process more environmentally friendly.

Technical Features of our agitated thin film dryer

We have mentioned below a technical sheet that gives you an in-detailed information and helps for improving performance:

Parameter	SS Agitated Thin Film Dryer	Automatic ATFD	Semi-Automatic ATFD	Conventional ATFD
Material of Construction (MOC)	SS304 / SS316 / Duplex SS	SS304 / SS316	SS304 / Mild Steel	SS304
Processing Capacity	Suitable for medium to large-scale operations handling multiple solvents and high viscous feeds.	Tailored for high-capacity processing with minimal human intervention.	Ideal for small to medium-scale operations balancing efficiency and cost-effectiveness.	Low-capacity designs suited for small batches or limited production cycles.
Automation Level	No automation, relies entirely on manual intervention.	Fully automated with advanced process control systems.	Partial automation with certain key processes automated for ease of operation.	Completely manual operation without any automation.
Evaporation Rate (kg/h)	1–12,000	5–30,000	5–10,000	1–8,000
Rotor Speed (rpm)	50–300	100–500	50–300	30–200
Vacuum Pressure (mbar)	1–10	1–5	5–50	10–100
Heating Medium (°C)	50–300	50–350	50–250	50–200
Feed Rate (kg/h)	1–20,000	5–50,000	10–15,000	5–10,000
Drive Type	Mechanical/Electrical	Servo Motor	Gearbox Drive	Belt or Chain Drive
Capacity Range (Liters)	50–10,000	100–50,000	50–15,000	50–8,000
Rotor Blade Types	2–4	2–6	2–4	2
Processing Viscosity (cP)	10–10,000	1–20,000	5–15,000	10–5,000

Features and Benefits of our agitated thin film dryer suppliers in India

Being the best agitated thin film suppliers in India, our all types are equipped with new technological updates and gives more benefits such as:

Agitation Mechanism: Rotating blades or screws inside the machine keep the material moving, making sure it dries evenly and doesn’t form clumps or crusts. This constant stirring helps every part of the material get exposed to the drying surface, which speeds up the process. It also helps prevent hot spots, ensuring the heat is spread evenly and avoiding any issues with quality or wasted energy.
Reduced Thermal Degradation: ATFDs use a vacuum and lower drying temperatures to avoid overheating, which helps protect the quality of heat-sensitive materials like medicines and food. This way, the product stays in good condition, with its important properties, flavor, and texture intact.
Hybrid Drying Systems: Some advanced ATFDs are paired with other drying methods, like microwave, infrared, or freeze-drying, to handle more complicated products. These setups are perfect for materials that need to go through several drying stages or for processes that require careful control over how the drying happens.
Environmental and Waste Treatment: ATFDs are now being used more in environmental work to dry sludge from cities or factories. The vacuum process helps safely get rid of harmful chemicals. In some industries, they’re also used to dry waste materials, turning them into useful by-products that can be processed or reused.

Applications of our agitated thin film dryer exporters in India

As a former agitated thin film dryer exporters in India, these dryers are highly used in multiple industries and gives higher performance such as:

Pharmaceuticals: These are used for drying heat-sensitive drugs and active ingredients under controlled conditions.
Chemical Industry: Employed for drying chemicals, solvents, and by-products while maintaining product quality.
Food Processing: Our agitated thin film dryers are also used for drying of food ingredients, flavors, and extracts, especially in the case of heat-sensitive products.
Waste Treatment: Efficient drying of industrial waste, particularly sludge, while reducing moisture content.
Biotechnology: These are used for drying biological products like enzymes, cultures, and fermentation broths.
Cosmetics: Drying of cosmetic ingredients, such as creams, lotions, and powders, maintaining quality and consistency.
Polymers: It can be also used for drying of polymeric materials and resins, preserving the integrity of materials.
Fertilizer Industry: Drying of fertilizers and their granular forms for improved storage and transportation.

Being the best agitated thin film dryer manufacturers, suppliers, exporters in India, we as Concept Process Equipments are providing the best and new technological agitated thin film dryers which can use in multiple industries due to its smooth working mechanism and higher output. It also comes in compact size and able to use in small scale industries also. Contact us today for more information!