Liquid Liquid Extractor Manufacturers in India, & Suppliers in India

Liquid Liquid Extractor Manufacturers in India| Concept Process Equipments

Concept Process Equipments, a former liquid liquid extractor manufacturers, suppliers and exporters in India are providing the top quality of liquid liquid extractor that are highly demanding from large industrial sectors. It has ability to separate and purify the specific compounds from a mixture by utilizing the different solubilities of components in two liquids.

These are majorly used in pharmaceuticals, chemicals, food processing and environmental remediation. The involvement of new technologies helps for increase the productivity and performance and let’s checks out our multiple types, its benefits and various applications!

Types of our LLE Manufacturers in India

As a former Liquid Liquid Extractor Manufacturers in India, we are providing the new technological models of our evaporators and it helps for performing more in multiple industries. Here we have listed down some types such as:

Mixer-Settler Extractors: Mixer-settler extractors are commonly used in large-scale separation processes. They have two main parts: a mixer, where the two liquids that don't mix are combined, and a settler, where the liquids naturally separate because they have different densities. Recent improvements have focused on fine-tuning the time the liquids spend mixing, the speed at which they flow, and how well the separation works, all of which helps increase efficiency and reduce the amount of solvent needed.

Rotary Disc Contactors (RDC): RDCs use rotating discs inside a column to mix two liquids that don’t normally blend. The spinning helps the liquids come into better contact with each other, which improves the efficiency of the separation process, making it ideal for handling large volumes. Recently, adding materials like carbon nanotubes to the discs has been explored to make the mixing even more efficient, particularly when extracting valuable compounds.
Counter Current Extractors: In counter current extractors, the two liquids that don’t mix flow in opposite directions, which helps them stay in contact longer and improves the separation process. This design makes the extraction more efficient. Now, these extractors are often combined with systems that allow for quick testing of different solvent combinations and conditions to find the best setup for the job.
Colloid Mill Extractors: Colloid mills use strong pressure from two rotating surfaces to break up liquids that don’t mix, which helps increase the surface area and improves the transfer of materials. This makes them great for working with thick liquids and extracting ingredients from natural sources. Recently, microfluidic technology has been added to help control the flow of liquids more precisely, making the extraction of sensitive compounds more efficient.

Technical Specifications

We have added below a technical sheet of our liquid liquid extractor for giving you detailed information such as:

Parameter	Mixer-Settler Extractors	Rotary Disc Contactors	Countercurrent Extractors	Colloid Mill Extractors
Separation Method	Gravity Settling	High Shear Mixing and Dispersion	Countercurrent Extraction across multiple stages	Fine Droplet Formation via High Shear Forces
Efficiency	70%–85%	80%–95%	90%–98%	85%–95%
Flow Arrangement	Co-current or Countercurrent	Co-current	Countercurrent in stages	Co-current or Countercurrent
Contacting Mechanism	Mechanical agitation followed by gravity separation	Rotary discs providing high shear and turbulence	Countercurrent phase interaction through successive stages	High shear mixing through rotating blades
Capacity (throughput)	5–500 m³/h (depends on size)	1–50 m³/h (depending on design and disc size)	50–500 m³/h (depends on number of stages)	0.5–50 m³/h (depending on mill size)
Phase Flow Configuration	Co-current or countercurrent	Co-current, parallel to rotary motion	Countercurrent	Co-current or Countercurrent
Phase Contact Time	5–30 min (depending on settling time)	1–5 sec per contactor stage	10–60 min (depending on stage number and flow rate)	0.1–5 sec (due to high shear rates)
Design Variations	Parallel or series arrangements (e.g., 2–5 stages)	Disc size (10–30 cm diameter), speed (500–1500 RPM)	5–15 stages, adjustable flow rates and stage separation	Rotor size (2–15 cm diameter), speed (1000–5000 RPM)
Droplet Size	50–200 µm (depending on mixer design)	5–50 µm (due to shear forces from discs)	50–100 µm (depending on stage design and flow rate)	1–10 µm (high shear emulsification)
Phase Flow Rate Range	1–100 m³/h	0.1–50 m³/h (depending on system design)	5–100 m³/h	0.1–10 m³/h (depending on mill and application)

Some unique features and benefits of our liquid liquid extractor suppliers in India:

As leading liquid liquid extractor suppliers in India, these all types of extractors are equipped with best technological updates and gives major benefits such as:

Separation Based on Preferential Solubility in Two Immiscible Liquids: In processes that involve two liquids that don't mix, like water and an organic solvent such as hexane, the separation of substances occurs because different materials dissolve more easily in one liquid than the other. Some substances will dissolve better in water, while others will dissolve more in the organic solvent. This difference in how substances dissolve is used to separate or isolate specific components from the mixture.
Continuous or Batch Processing: The process can be designed to operate in continuous or batch modes such as:
Continuous Processing: In continuous processing, the mixture is constantly fed into the system, and the separation happens without any breaks. This approach is commonly used in large-scale industries where there is a high volume of material to process. The steady flow makes the process more efficient and can increase production.
Batch Processing: In batch processing, the work is done in separate batches. This method is more flexible and is usually preferred when dealing with smaller amounts of material or when each step requires special attention. It's also useful when the input changes over time, allowing the process to adapt as needed.
Supercritical Fluid Extraction: Supercritical fluids like CO2 are being used with traditional solvents in some liquid-liquid extraction systems. This approach makes the extraction more selective and helps cut down on the use of harmful solvents, reducing their toxicity and environmental impact. By using CO2 in its supercritical state, it’s possible to get cleaner extractions while minimizing the need for polluting chemicals. This not only makes the process safer but also more sustainable, benefiting industries that are trying to reduce their environmental footprint.

Applications of our liquid liquid extractor exporters in India

As leading liquid liquid extractor exporters in India, these all extractor are made with new technological innovations and highly used in multiple applications such as:

Pharmaceutical drug manufacturing and purification
Food and beverage ingredient extraction
Petrochemical separation and refining processes
Water desalination and purification processes
Biofuel extraction and production
Environmental waste remediation and treatment
Extraction of essential natural oils
Pesticide and herbicide removal from water
Recovery of rare earth metals
Chemical synthesis and product purification

Being the best liquid liquid extractor manufactures, suppliers and exporters in India, we as Concept Process Equipments, are presenting the modern technological extractor are used for improving the performance in large industrial sectors such as pharmaceutical, food and beverages industry and material handling. We have used new sensors and technological software in these extractors for increasing productivity. For more information, contact us today!