Falling Film Evaporator Manufacturers in India, Suppliers, & Exporters in India

Falling Film Evaporator Manufacturers in India| Concept Process Equipments

Concept Process Equipment a one of the falling film evaporator manufacturers, suppliers and exporters in India, We are offering the new mechanism of and highly demanding falling film evaporator that is uses a gravity to spread a thin film of liquid down a heated surface and allows for efficient evaporation of the solvent from a solution.

It can handle a heat-sensitive materials and able to separate our components with different boiling points. The new technologies such as advanced material heat transfer and energy recovery integration helps for improving performance in these falling film evaporators!

Our multiple types of Falling Film Evaporator Manufacturers in India

Being the best falling film evaporator in India, we provide various types of evaporators which can increase the performance in every large industrial sector. Here we have listed down some such as:

Single Phase Falling Film Evaporator (SPFFE): A single-phase falling film evaporator uses a liquid that evaporates as it flows down heated tubes. To make the process more efficient, newer systems apply special coatings to the tubes, like hydrophobic treatments, which help the liquid spread evenly and prevent buildup, improving heat transfer. Additionally, some of these systems now have heat recovery features, such as heat exchangers or organic rankine cycles (ORC), that recycle the heat from the process, reducing overall energy consumption.

Semi-Automatic Stainless Steel Falling Film Evaporator: This evaporator has a semi-automatic control system, usually made of stainless steel, which offers flexibility in how it's operated. Operators can manually adjust some settings, while others are automated. The newer systems come with user-friendly touch panels and PLC controls that automatically manage things like temperature and feed flow, but still allow the operator to make manual adjustments when needed.
Three-Phase Stainless Steel Industrial Falling Film Evaporator: A three-phase falling film evaporator is more complex, as it treats the liquid in multiple stages—turning it into liquid, vapor, and gas within the system. These evaporators are typically used in large industrial processes. To make them more energy-efficient, newer models often combine technologies like mechanical vapor recompression (MVR) or membrane pre-concentration.
Metal Falling Film Evaporator: This evaporator is built from metals like aluminum, titanium, or stainless steel, making it tough and long-lasting in challenging environments. Newer versions use special metal alloys that are better at resisting corrosion, especially when dealing with harsh chemicals, seawater desalination, or strong acids.

Technical Features of our Falling Film Evaporator

Here we have mentioned below a technical sheet of our falling film evaporator:

Specifications	Single Phase Falling Film Evaporator (SPFFE)	Semi-Automatic Stainless Steel Falling Film Evaporator	Three-Phase Stainless Steel Industrial Falling Film Evaporator	Metal Falling Film Evaporator
Phase	Single-phase	Semi-automatic, usually single-phase	Three-phase	Varies based on the material and design
Material of Construction	Mild steel, Stainless steel	High-grade stainless steel	Stainless steel, sometimes carbon steel for specific parts	Various metals, commonly stainless steel or specialized alloys
Evaporation Capacity	Typically 50 - 500 L/hr (depending on application)	500 - 5,000 L/hr (depending on system design)	1,000 - 50,000 L/hr (large-scale industrial processes)	500 - 20,000 L/hr (depending on the metal and design specifications)
Temperature Range	40°C to 120°C	40°C to 180°C (depends on heating medium)	50°C to 180°C	50°C to 200°C (depends on metal resistance)
Temperature Range (°C)	1 (40°C to 120°C)	2 (40°C to 180°C)	3 (50°C to 180°C)	4 (50°C to 200°C)
Pressure Range (bar)	1 (Vacuum or low-pressure)	2 (Medium pressure and vacuum)	3 (High pressure, vacuum)	4 (Vacuum or low pressure)
Maintenance Requirements	1 (Low to moderate)	2 (Moderate)	3 (High, due to volume and automation)	4 (High, metal corrosion control)
Automation Level	1 (Manual or minimal automation)	2 (Semi-automatic with user intervention)	3 (Fully automated, PLC controlled)	4 (Semi-automatic or manual)

Features and Benefits of our Falling Film Evaporator suppliers in India

As a former falling film evaporator suppliers in India, our all types of evaporators are built with strong quality of materials and gives more benefits such as:

Advanced Materials for Tubing: Materials like titanium and advanced stainless steels make Falling Film Evaporators more durable and resistant to corrosion, so they can handle tougher, more corrosive liquids. On top of that, new coatings that conduct heat better improve the evaporator's ability to transfer heat, making it work even more efficiently.
Energy Recovery and Optimization: Modern Falling Film Evaporators are designed with systems that recover and reuse heat, which helps cut down on energy use in processes with multiple stages. They also use Variable Frequency Drives (VFDs) to adjust the speed of pumps and motors, making the whole system more energy-efficient.
Self-Cleaning and Anti-Fouling Technologies: Falling Film Evaporators now come with ultrasonic cleaning systems that help keep them free from build-up, reducing the need for maintenance. They also feature special coatings on the tubes that prevent scales and residues from forming, allowing the system to run continuously with less downtime.
Improved Product Quality: The evaporator operates at low temperatures and processes liquids quickly, which helps prevent overheating and keeps delicate materials like food and medicine in top condition. The constant flow of liquid also helps prevent blockages inside the system, meaning it lasts longer with less maintenance.

Applications of our falling film evaporator exporters in India

One of the former falling film evaporator exporters in India, these evaporators are highly used in multiple sectors such as:

Fruit juice concentration and processing
Dairy product concentration and evaporation
Sugar syrup and molasses concentration
Pharmaceutical solutions concentration
Chemical concentration and separation processes
Wastewater treatment and recovery
Brine concentration in desalination plants
Specialty chemical manufacturing and concentration
Alcohol distillation and concentration
Biofuel production and refinement

As dominant falling film evaporator manufacturers, suppliers and exporters in India, we as Concept Process Equipment are providing the new technological evaporators which are generally used for purifying and separating out the compounds from different types of chemicals. The new technological updates and methodologies help for giving accurate performance. Contact us today for more information!