Falling Film Evaporator Manufacturers in India, Suppliers & Exporters in India

Falling Film Evaporator Manufacturers, Suppliers, Exporters

Concept Process Equipment is one of the leading falling film evaporator manufacturers in India, as well as suppliers and exporters in India, We are offering falling film evaporator that is uses a gravity to spread a film of liquid down a heated surface and allows for efficient evaporation of the solvent from a solution. It can handle a heat-sensitive materials and able to separate components with boiling point.

How Falling Film Evaporators Work

In case of a falling film evaporator, the heating medium is circulated on the shell side of a heat exchanger, whereas the process fluid is flowed on the tube side. Energy gets transferred from the heating medium to the product, and at least some part of the liquid changes into its vapor phase.

Basically, a very fine film of liquid is formed on the tube surfaces termed as a thin liquid film, with almost no circulation of the entire body of liquid, ensuring very good heat transfer. This thing that involves a thin film of liquid flowing downwards over the evaporator tubes is what gives the name to the falling film evaporator.

For those seeking reliable and little maintenance equipment, the Falling Film Evaporator Manufacturers in India offer top-of-the-line products to suit various industrial needs for maximum performance and energy-saving benefits.

Features and Benefits of our Falling Film Evaporator

Advanced Materials for Tubing: Materials like Titanium, make Falling Film Evaporators more durable and resistant to corrosion, so they can handle tougher, more corrosive liquids. Additionally, specialized coatings further improve resistance to chemical reactions, making these evaporators ideal for industries such as pharmaceuticals and chemicals. The lightweight yet robust structure simplifies installation and minimizes structural stress, extending the overall lifespan of the equipment.
Energy Recovery and Optimization: Modern Falling Film Evaporators are designed with systems that recover and reuse heat, which helps cut down on energy use. Smart PLC-based automation allows real-time monitoring of heat transfer rates, ensuring optimal energy usage and improved productivity. Integrated heat exchangers optimize steam utilization, reducing overall fuel consumption and making the process more cost-efficient.
Improved Product Quality: The evaporator operates at low temperatures and processes liquids quickly which helps prevent overheating and keeps delicate materials like food and medicine in top condition. The constant flow of liquid also helps prevent blockages inside the system, meaning it lasts longer with less maintenance. Smart PLC-based automation allows real-time monitoring of heat transfer rates, ensuring optimal energy usage and improved productivity. Integrated heat exchangers optimize steam utilization, reducing overall fuel consumption and making the process more cost-efficient.

Applications of our falling film evaporator

Fruit Juice Concentration: We effectively de-water excess water from fruit juices without destroying their natural flavor nutrients and color. Our low-temperature concentration process ensures the resulting concentrate of the same original quality not marred by heat degradation.
Concentration and Evaporation of Dairy Products and Milk Whey: We evaporate and concentrate milk whey and dairy products so that the nutrition value as well as the texture is maintained by us. We concentrate the product by our light evaporation method so that no heat damage takes place for an increased shelf life and improved quality.
Concentration of Molasses and Sugar Syrup: We assist the sugar industry in concentrating molasses and syrups by efficient elimination of surplus water. We increase viscosity and sweetness but not to that consistency needed for subsequent processing.
Concentration of Pharmaceutical Solutions: We achieve precise concentration of medicinal extracts and active pharmaceutical ingredients (APIs). Our vacuum process maintains product purity and avoids degradation of thermally labile constituents.
Chemical Concentration and Separation Processes: We enable chemical processes to economically concentrate and separate solutions enhancing efficiency through downstream processing. Our temperature process avoids selective evaporation conserving waste and recovering more.
Wastewater Treatment and Recovery: We enable industries to minimize wastewater volume by successfully eliminating water content making disposal cheaper. Our systems enable recovery of valuable by-products from industry waste streams.
Desalination Plant Brine Concentration: We enhance desalination processes by efficient brine concentration for higher fresh water recovery. We enable reduced environmental impact through restricted ocean brine discharge.
Specialty Chemical Production and Concentration: We offer specialty chemical producers high-purity chemical concentration with strict quality control. We provide accuracy to our process, best suited for fine chemicals and precious material manufacture.
Alcohol Concentration and Distillation: We improve concentration and distillation of industrial ethanol and alcoholic beverage. Gentle heat treatment avoids loss of volatile compounds to produce a quality product.
Biofuel Production and Refining: We improve biofuel production by concentrating and refining bioethanol biodiesel and other alternative fuels. Our energy-saving process avoids loss of yield while cutting operating costs to make biofuel production cost-effective.